Growing pecan nuts requires long-term commitment. Dries Duvenhage of
Hartswater in the Northern Cape planted his first hectare of pecans
16 years ago and patiently waited for the return on his investment.
In 2000, Dries Duvenhage decided to plant 1ha of pecan nuts on his
125ha farm Terre Donne, loosely translated from French as ‘healthy
earth’.
It was a bold move, as pecan trees begin yielding an economically significant crop only from eight years onwards.
Since then, Dries has expanded his orchard, and today Terre Donne has nearly 75ha planted to pecans.
He is also a partner in the company Nensis Nuts. Between his own
farming operation and Nensis Nuts, he manages the production of about
150t of pecan kernels per season.
“To farm pecan nuts is a challenge because it takes about eight years
to see a return on your investment. You must have a cash crop or
alternative source of income to see you through in the meantime,”
cautions Dries.
In addition to pecans, he farms cash crops under irrigation in a
rotation cycle consisting of maize, then barley or peanuts, followed by a
five-year lucerne cycle.
The motivation behind Dries’s transition to pecan nuts was the small
profit margin earned on cash crops. After some research, he decided to
invest in pecan nuts.
“The Hartswater area is perfect for producing [good] quality pecan
nuts. You want really nice, hot and dry summers, and cold winters, for
which the Northern Cape is renowned,” he explains.
The water requirements of a pecan tree are very high. According to
Dries, a mature tree can easily consume 600ℓ of water per day at the
peak of summer. The water used for irrigation comes from the Vaalharts
Irrigation Scheme – the largest in South Africa – with Hartswater at its
centre.
Optimal orchard design for sunlight
Orchard design is very important. Dries plants his pecan trees at a
spacing of 10m x 10m for maximum sunlight exposure. The trees are
cross-pollinated, and to ensure adequate pollination, he plants four
rows of cultivars that produce bigger pecan nuts, followed by two rows
of a different cultivar, which ensures good cross-pollination.
When Dries chooses pecan cultivars, the main focus is on high-yielding cultivars that produce larger nuts and has a soft shell.
“The latter is very important to Chinese [consumers],” Dries says.
Pruning and harvesting
Correctly pruning and hedging an orchard is also important since it
results in branches being optimally spaced, thus allowing adequate
sunlight into the orchard. Pecan trees can grow very big and alternate
bearing is a problem in some cultivars.
Tree size therefore needs to be managed to balance the tree’s vegetative section (leaves and branches) with the root system.
“Hedging usually takes place in winter, just after harvesting, and is done mechanically,” says Dries.
It is also important that rows are wide enough to accommodate the
machinery used during harvesting – which runs from April to July,
depending on the cultivar.
“We use a mechanical shaker which shakes the nuts off the tree. The
fallen nuts are mechanically swept into windrows to ease collection,
which is also done by a mechanical harvester,” explains Dries.
Labourers are, however, required to pick up the nuts the harvester has missed. Each cultivar is harvested separately.
Biological methods
As far as possible, Dries tries to make use of biological farming methods.
“We do not spray insecticides. We rather make use of natural
predators, such as ladybirds and lacewings, to control insects in the
orchards,” he says.
Bat houses have also been installed throughout some of the orchards to attract bats, which feast on insects at night.
Although insect infestations in the orchards are limited, Dries says
that if he has to single out a culprit, it would be the stink bug.
To provide a habitat for natural predators, he maintains a cover crop of natural grass between the rows.
He applies a fungicide in the orchards to prevent diseases such as
anthracnose. This is done in conjunction with a foliar feeding programme
which supplies trees with all the necessary micronutrients such as
zinc, and is applied at the first sign of leaves appearing, from October
onwards.
Many research studies are, however, being conducted by the South
African Pecan Producers Association (SAPPA) on methods of controlling
fungal diseases in pecan nut orchards, he says.
One of the biggest problems Dries currently experiences is theft. He
attributes this to the current high prices achieved for pecans (between
R70/kg and R90/kg), and the lack of job opportunities in the area.
Weather conditions also pose a major challenge to pecan nut farmers.
“Hail, especially, is a big problem because it damages the trees and
knocks off the nuts. In 2014, I experienced yield losses of 21%. Last
year they amounted to 11%,” he recalls.
To date, the countrywide drought has not had a particularly
detrimental effect on production, but a 20% restriction on water
consumption for irrigation was recently imposed in the Vaalharts
Irrigation Scheme.
Pecan tree nursery
As part of the Nensis Nuts company, a pecan nut tree nursery was established in 2002
“At that time, we experienced a shortage of some commercial pecan
cultivars due to the [rapid] growth of the industry. In the past 15
years, we’ve seen enormous growth in the industry. That was what
motivated us to start cultivating our own plant material,” he says.
The small nursery soon expanded into a business that currently sells
between 25 000 and 30 000 trees a year and employs 25 workers for the
planting and care of the yearlings, as well as grafting these onto
mature trees.
Export market
According to Dries, there is great demand for SA pecan nuts in China,
and that country is the main export market. The nuts-in-shell (NIS)
market in China has seen extensive growth since 2007.
“Since then, about 90% of our whole NIS [production] has been
exported to China, where [consumers] crack the shells and soak the nuts
in different flavourings, before eating them as a snack. As the SA
harvesting season coincides with Chinese New Year celebrations, it means
the local industry can supply them with fresh nuts during this period
of high demand.”
Nut prices are quoted in US dollar and the current weak exchange rate
greatly favours local pecan producers – making the waiting period
worthwhile, he says.
“The swing boom is used almost daily for one reason or another,” Vinton says. “The older I get, the more I realize how much easier it is on my body to have this extra help lifting when needed.”
Vinton uses the hoist for anything from removing duals to servicing the mower deck. The crane can even remove a combine engine since the hoist allows for a full 16 feet of lift height.
How It’s Made
Nearly all parts of the crane were locally sourced, utilizing used iron from the farm and an oil gas line section for the pipe.The gas line is only ½-inch thick and 2 feet in diameter. Both ends were capped, and the bottom end has several shafts running through it to anchor the crane. Vinton buried it 6 feet deep into rebar-reinforced concrete. The pipe stands at 18 feet and pivots a 30-foot-long H-beam. The horizontal beam measures 18×8 inches with ½-inch flanges. With a full 1-ton load at its end, the beam flexes 1.5 inches.
“The head of the crane was built around an electric pallet jack frame with a top bearing from a semitrailer axle shaft and hub,” Vinton explains. “The lower bearings were from a salvaged electric forklift.”
The crane covers nearly 80% of the 60×124-foot shop with sidewalls extending up 19 feet. To handle the lifting, the jib style crane has a 2-ton air hoist and a 1-ton electric hoist. Combined, the head components weigh in at a hefty 2 tons.
Shop Design
The shop, built in 2001, features more than just the crane. The shop has a pass-through, 30-foot bifold door that allows for access from the shop into the machinery shed without opening up the building to the outdoors. Not only does this mean the family saves on its heating bill, but also that they can stay inside in the winter since bigger heads can get through the door.The shop features a second deck level, which has Vinton’s mill, big dill press, air compressor, and plenty of room for parts storage. Their crane makes it possible to move heavy equipment upstairs that they might not otherwise be able to carry.
To secure the shop, Vinton leaves nothing to chance. He has an alarm system to alert the service provider to call the authorities if there are any attempted break-ins. There is also a security cage under the shop’s overhead deck that houses special tools. One wall of the cage is a steel cabinet that can be locked to secure special electric and air tools.
Vinton was thinking ahead when he broke ground for his shop in 2001. The innovative design was set up to allow for easy future expansion.
“Our shop design serves us quite well, but it continues to be a work in progress. We’d still like to add a lathe, press, and more as used equipment becomes available,” he says.