NEW SOW BARNS FOR LOWA SELECT FARMS.

As Noel Williams strides down the wide hallways of the new sow barn, you might think it is a home he constructed with his bare hands – he is that pleased and proud. As he walks into a farrowing room and then a gestation room, he explains why every piece of equipment is the best design.

This new $18 million farm near Derby, Iowa, houses 6,250 sows for Iowa Select Farms. It is the first sow farm built by the company in 12 years. Three more sow farms are coming, all larger – at 7,500 sows – than this one. One in Riceville, Iowa, will be stocked May 16. The other two are in the permitting stages. By fall, Iowa Select Farms will have 200,000 sows, with plans for 210,000 by 2018.

The most important design feature with all the farms is positive pressure filtration. It means all external air is filtered before entering the barns to help prevent the spread of deadly viruses such as PRRS and PED.

“You filter all the air that comes in and push all the air out,” says Williams (shown here), chief operating officer for Iowa Select Farms. “We are doing everything we can to mitigate as much disease risk as possible.”

Evolving Tech

The positive filtration technology has been used by the company in its boar studs (which are far smaller than sow farms) since 2002, and it’s routinely used by hospitals and manufacturing. If you have ever been in the Metrodome or have walked through a hospital surgery room, you know how that air pressure feels when you open the door.

“Until recently, we have not had the ability to do larger facilities economically,” says Williams. “We didn’t have any filtered farms when PED first hit the industry in 2013. That was very devastating to our company. Some locations in Iowa have had chronic issues with PRRS over the years. Jeff [Iowa Select Farms owner Jeff Hansen] supported the decision to build new farms and to remodel sow farms in central Iowa now that we have this technology.”

Clean Air

The whole technology revolves around filters. At each end of the three barns is a filter bank room. Outside air first comes through basic filters like you would put on your furnace, gets pulled through more sophisticated filters, and then is pushed up into the attic.

The first wall of filters takes out the biggest particles. The second V-bank of filters takes out the fine particles. Fans on each end of the barns then push the clean air into the rooms and push dirty air out. Pressure in the facility is maintained at 20 to 50 pascals. There are 4,000 filters on the farm. The cheaper first-defense filters are replaced annually. The expensive V-bank filters last three to five years.


The filters have a MERV rating that shows the ability to remove bacteria and other contaminants. As the filters load up with dust, they actually catch more dust, says Williams.

“They become more efficient over time – up to a point,” he explains. Most of the particles caught in the filters are dust from the gravel road running by the farm. Because the system is filtering outside air coming in, the filters are mainly catching pollen, road dust, dirt, and corn fines.

The company will oil the gravel road running by the farm during planting and harvest to minimize dust, but there is only so much they can do about dust and dirt in rural Iowa.

Testing Filters

One of the expensive things around filtration is testing. That can be $40,000 per sow unit each year, says Williams. Iowa Select works with a graduate student at Iowa State University, Ben Smith, who designed a portable on-farm testing trailer. He tests filters on-site instead of sending them to a lab, which can take weeks to get results. “We estimate it will save us $300,000 on testing each year,” says Williams.

Filters have to be tested routinely, because if they get clogged, not enough air gets in the barn, and it becomes an issue for the animals’ well being. Between 45 and 100 filters at each site can be tested in one day.

“If we sent them to a lab, it would take six weeks to get results. This is much quicker turnaround and lower cost,” says Williams. No finishing farms are filtered at this time because of the expense.

“We’ve developed a design for a positively pressured finisher, but we haven’t pulled the trigger on that,” says Williams.

The fan controllers inside the barns run on pressure in addition to temperature. “We maintain positive static pressure in the building,” explains Williams.

Company engineers are always on call in case there are questions from farm managers about the controllers. For example, if there is a strong south wind, a building facing south may not operate properly. The engineer can adjust the pressure from a smartphone and get everything back on track.

Pen Gestation

This is a pen gestation farm, as are all the new farms being built by Iowa Select. Old gestation barns are also being remodeled for pen gestation, a system required today by many food companies and consumers. The sows are bred in stalls by artificial insemination. After they are confirmed pregnant twice, they are moved into pens, with 12 sows per pen.

There are 12 farrowing rooms in the complex, each with 84 crates. The new farrowing crates are 7½ feet long, which is half a foot longer than they were in the past. Sows are larger now and litters are bigger, explains Williams.


The targeted weaning age is 20 days.
“The 20-day weaning is longer than we’ve historically done it at Iowa Select,” says Williams. “As we went from 12 to 14 and 18 and then 20 days, there was an advantage in subsequent reproductive performance for the sows and in piglet survivability.”

The optimal wean age is still being debated in the industry, he says, with some systems weaning at 28 or 30 days old.

The barns feature hallways that are 1½ feet wider than those in older barns. This allows better sow and people traffic. The ceilings are higher, too, at 10 feet.

Some of the hallways have gates running down the middle to allow two-way traffic. “This allows pig flow and people flow to be more efficient,” says Williams.

Another new feature for the farm is mortality composting on-site for extra biosecurity vs. the need to have a rendering truck come in.

There are additional biosecurity layers, such as UV air-locking chambers to pass lunches, semen, and anything else coming in. Material stays in the chamber with UV light for 5 minutes, killing any virus and bacteria.

Transition Rooms

One of the keys to biosecurity on the farm is the gilt transition room with seven pens. “Any time we bring animals in, there is a risk of disease from the air,” says Williams.

“We are able, with seven pens, to match the compartments on a truck. Before we begin, we shut the door, drop the inlets all the way down, and create tremendous airflow out of the building so it minimizes and mitigates the risk of entry of disease coming in with the entry of animals.”

There is a weaned pig transition room with the same concept for pigs leaving the farm for finishing barns.

New Modern Concepts, a construction company owned by Iowa Select Farms, designed and built the barns. The equipment for the barns comes from Import Supply, a company in West Des Moines, Iowa, that is owned by Michael Hansen, Jeff Hansen’s son.
The farm is staffed with 17 employees.

Meeting Demand

The growth for Iowa Select is exciting, says Williams. “Jeff wants to have 210,000 sows to meet customer demand. We are excited about the addition of new sow farms.

This is the first time in 12 years that Jeff has built a sow farm. He’s excited about the business in North America, excited about the relationship we have with our packers.
He’s had a 23-year relationship with Swift [now JBS].”

Why Grow Now?

“With new plants coming online and the shifting of hogs to new plants, JBS needs our help to fill the void at its plants. Jeff is comfortable that we can do it, and he has a good relationship with our packer.” BY BETSY FREESE.

MORINGA LEAVES COULD TREAT AT LEAST 300 DISEASES.

Imagine a tree in your backyard that will meet all your nutritional needs, take care of you medicinally, and purify your water for you. This tree actually exists. For centuries, the natives of northern India and many parts of Africa have known of the many benefits of Moringa oleifera. Its uses are as unique as the names it is known by, such as clarifier tree, horseradish tree and drumstick tree (referring to the large drumstick shaped pods) and in East Africa it is called "mother's best friend”. Virtually every part of the tree can be used. Native only to the foothills of the Himalayas, it is now widely cultivated in Africa, Central and South America, Sri Lanka, India, Malaysia and the Philippines. This tree, though little known in the Western world, is nutritional dynamite. There are literally hundreds of uses for this tree.

According to researchers, Moringa leaves could treat at least 300 diseases. Let's name just a benefits that Moringa leaves bring:

1. gives a feeling of wellness and promotes energy, yet this is not a sugar based energy
2. increases natural body defense and stimulates metabolism
3. stimulates the cell structure of the body
4. rich in vitamin A, provides nourishment to the eyes and brain
5. balances level of cholesterol
6. balances level of sugar
7. rich in anti-oxidants, beautifies the skin and lowers the appearance of fine lines and wrinkles
8. improves functioning of kidney and liver
9. promotes healthy digestion
10. promotes body's immune system
11. promotes circulatory system and controls blood pressure
12. promotes anti-inflammatory features, heals arthritis pain
13. heals tumors and ulcers
14. balances hormone and gland system
15. detoxify body from poisons
16. helps relax and promotes good night sleep
17. purifies water
18. Takes care of low sperm count.
19. Increases fertility in women
20. Increase a woman's milk production
The list is endless.

Other Benefits.
• Rejuvenates the brain, lungs, bones, the entire body.
• Builds the immune system and helps to eliminate excessive hunger.
• Purifies and restores all the bodily organs, cleanses the bloodstream
• Flushes the body of acid and mucus congestion in the form of cysts,
tumors, yeast, fungi, bacteria, and vaginal discharge.
• Lubricates the colon to ease elimination and old impacted waste
from the large and small intestines

High/Low Blood Pressure, Diabetes, Fever, Headaches, Migraines, malnutrition,
inflammation, Arthritis, Tumors, Ulcers, Impotency, Menstrual Disorder, Parasites,
(Moringa is known to treat over 300 diseases – it is known as The Miracle Tree of Life)

Moringa products has reached several countries throughout the world, particularly in the following countries. NEWS FROM AROUND THE WORLD.

THE FACTS ABOUT HUNGER, POVERTY AND HOW AGRICULTURE CAN HELP.

How much do you know about agriculture in the developing world? Did you know, for example, that agriculture accounts for about 70 percent of the labor force in sub-Saharan Africa? Or that if we hope to feed 9 billion mouths on Earth we’ll need to boost agricultural output by 70 percent by 2050?

The number of hungry people in the world has reached the 1 billion mark, and global food prices that were beginning to fall last July—signaling some relief—are starting to creep up again. According to estimates, small farmers in South Asia and sub-Saharan Africa can double or almost triple their crop yields, respectively, in the next 20 years, translating into roughly 400 million people lifting themselves out of poverty.


Norman Borlaug, a Nobel Peace Prize winner for his work with what’s called “The Green Revolution” credited with saving one billion people from starvation, once said, “Without food, all other components of social justice are meaningless.” The time to act is now.


In advance of the keynote speech by Bill Gates  at the International Fund for Agricultural Development (IFAD), one of the three Rome-based UN agencies working to fight hunger and poverty, we put the call out for powerful facts about agricultural development to help us in our own work.


We reached out to our partners, organizations such as Borlaug Global Rust, Conservation International, and International Rice Research Institute (IRRI),  to send us some facts of their own. Below is a quick rundown of some of the tweets we highlighted this week. BY LUIS MONTERO.

SCIENTISTS ENGINEER SUGARCANE TO PRODUCE BIODIESEL, MORE SUGAR FOR ETHANOL

A multi-institutional team led by the University of Illinois have proven sugarcane can be genetically engineered to produce oil in its leaves and stems for biodiesel production. Surprisingly, the modified sugarcane plants also produced more sugar, which could be used for ethanol production.

The dual-purpose bioenergy crops are predicted to be more than five times more profitable per acre than soybeans and two times more profitable than corn. More importantly, sugarcane can be grown on marginal land in the Gulf Coast region that does not support good corn or soybean yields.


"Instead of fields of oil pumps, we envision fields of green plants sustainably producing biofuel in perpetuity on our nation's soil, particularly marginal soil that is not well suited to food production," said Stephen Long, Gutgsell Endowed Professor of Plant Biology and Crop Sciences. Long leads the research project Plants Engineered to Replace Oil in Sugarcane and Sweet Sorghum (PETROSS) that has pioneered this work at the Carl R. Woese Institute for Genomic Biology at Illinois.


"While fuel prices may be considered low today, we can remember paying more than $4 per gallon not long ago," Long said. "As it can take 10-15 years for this technology to reach farmers' fields, we need to develop these solutions to ensure our fuel security today and as long as we need liquid fuels into the future."


Published in Biocatalysis and Agricultural Biotechnology, this paper analyzes the project's first genetically modified sugarcane varieties. Using a juicer, the researchers extracted about 90% of the sugar and 60% of the oil from the plant; the juice was fermented to produce ethanol and later treated with organic solvents to recover the oil. The team has patented the method used to separate the oil and sugar.


They recovered 0.5 and 0.8 percent oil from two of the modified sugarcane lines, which is 67% and 167% more oil than unmodified sugarcane, respectively. "The oil composition is comparable to that obtained from other feedstocks like seaweed or algae that are being engineered to produce oil," said co-author Vijay Singh, Director of the Integrated Bioprocessing Research Laboratory at Illinois.


"We expected that as oil production increased, sugar production would decrease, based on our computer models," Long said. "However, we found that the plant can produce more oil without loss of sugar production, which means our plants may ultimately be even more productive than we originally anticipated."


To date, PETROSS has engineered sugarcane with 13 percent oil, 8 percent of which is the oil that can be converted into biodiesel. According to the project's economic analyses, plants with just 5 percent oil would produce an extra 123 gallons of biodiesel per acre than soybeans and 350 more gallons of ethanol per acre than corn. BY CARL R.

BARLEY GENOME SEQUENCED

A team of researchers at the University of California, Riverside may have you covered. They are among a group of 77 scientists worldwide who have sequenced the complete genome of barley, a key ingredient in beer and single malt Scotch. The research, 10 years in the making, was just published in the journal Nature.

"This takes the level of completeness of the barley genome up a huge notch," said Timothy Close, a professor of genetics at UC Riverside. "It makes it much easier for researchers working with barley to be focused on attainable objectives, ranging from new variety development through breeding to mechanistic studies of genes."

The research will also aid scientists working with other "cereal crops," including rice, wheat, rye, maize, millet, sorghum, oats and even turfgrass, which like the other food crops, is in the grass family, Close said.

Barley has been used for more than 10,000 years as a staple food and for fermented beverages, and as animal feed.

It is found in breakfast cereals and all-purpose flour and helps bread rise. Malted barley gives beer color, body, protein to form a good head, and the natural sugars needed for fermentation. And single malt Scotch is made from only water and malted barley.

The report in Nature provides new insights into gene families that are key to the malting process. The barley genome sequence also enabled the identification of regions of the genome that have been vulnerable to genetic bottlenecking during domestication, knowledge that helps to guide breeders to optimize genetic diversity in their crop improvement efforts.

Ten years ago, the International Barley Genome Sequencing Consortium, which is led by Nils Stein of the Leibniz Institute of Plant Genetics and Crop Plant Research in Germany, set out to assemble a complete reference sequence of the barley genome.

This was a daunting task, as the barley genome is almost twice the size of the human genome and 80 percent of it is composed of highly repetitive sequences, which cannot be assigned accurately to specific positions in the genome without considerable extra effort.

Multiple novel strategies were used in this paper to circumvent this fundamental limitation. Major advances in sequencing technology, algorithmic design and computing made it possible. Still, this work kept teams around the world -- in Germany, Australia, China, Czech Republic, Denmark, Finland, Sweden, Switzerland, United Kingdom and the United State -- occupied for a decade. This work provides knowledge of more than 39,000 barley genes.

Alcoholic beverages have been made from malted barley since the Stone Age, and some even consider this to be a major reason why humankind adopted plant cultivation, at least in the Fertile Crescent, where barley was domesticated.

During malting, amylase proteins are produced by germinated seeds to decompose energy-rich starch that is stored in dry grains, yielding simple sugars. These sugars then are available for fermentation by yeast to produce alcohol. The genome sequence revealed much more variability than was expected in the genes that encode the amylase enzymes.

Barley is grown throughout the world, with Russia, Germany, France, Canada, and Spain being among the top producers. In the United States, barley is mainly grown in the northwest. Idaho, Montana, and North Dakota are the leading producers. SOURCE UNIVERSITY OF CARLIFORNIA.

COMMON PESTICIDE DAMAGE HONEY BEES ABILITY TO FLY.

Biologists at the University of California San Diego have demonstrated for the first time that a widely used pesticide can significantly impair the ability of otherwise healthy honey bees to fly, raising concerns about how pesticides affect their capacity to pollinate and the long-term effects on the health of honey bee colonies.

Previous research has shown that foraging honey bees that ingested neonicotinoid pesticides, crop insecticides that are commonly used in agriculture, were less likely to return to their home nest, leading to a decrease in foragers.


A study published April 26 in Scientific Reports by UC San Diego postdoctoral researcher Simone Tosi, Biology Professor James Nieh, along with Associate Professor Giovanni Burgio of the University of Bologna, Italy, describes in detail how the neonicotinoid pesticide thiamethoxam damages honey bees. Thiamethoxam is used in crops such as corn, soybeans and cotton. To test the hypothesis that the pesticide impairs flight ability, the researchers designed and constructed a flight mill (a bee flight-testing instrument) from scratch. This allowed them to fly bees under consistent and controlled conditions.


Months of testing and data acquisition revealed that typical levels of neonicotinoid exposure, which bees could experience when foraging on agricultural crops -- but below lethal levels -- resulted in substantial damage to the honey bee's ability to fly.


"Our results provide the first demonstration that field-realistic exposure to this pesticide alone, in otherwise healthy colonies, can alter the ability of bees to fly, specifically impairing flight distance, duration and velocity" said Tosi. "Honey bee survival depends on its ability to fly, because that's the only way they can collect food. Their flight ability is also crucial to guarantee crop and wild plant pollination."

Long-term exposure to the pesticide over one to two days reduced the ability of bees to fly. Short-term exposure briefly increased their activity levels. Bees flew farther, but based upon other studies, more erratically.


"Bees that fly more erratically for greater distances may decrease their probability of returning home," said Nieh, a professor in UC San Diego's Division of Biological Sciences.

This pesticide does not normally kill bees immediately. It has a more subtle effect, said Nieh.
"The honey bee is a highly social organism, so the behavior of thousands of bees are essential for the survival of the colony," said Nieh." We've shown that a sub-lethal dose may lead to a lethal effect on the entire colony."


Honey bees carry out fundamentally vital roles in nature by providing essential ecosystem functions, including global pollination of crops and native plants. Declines in managed honey bee populations have raised concerns about future impacts on the environment, food security and human welfare.
Neonicotinoid insecticides are neurotoxic and used around the world on broad varieties of crops, including common fruits and vegetables, through spray, soil and seed applications. Evidence of these insecticides has been found in the nectar, pollen and water that honey bees collect.

"People are concerned about honey bees and their health being impaired because they are so closely tied to human diet and nutrition," said Nieh. "Some of the most nutritious foods that we need to consume as humans are bee-pollinated. "SOURCE- University of Carlifornia.

FARM BUSINESS- WHAT I'M SEEING AND TOLD

3/4 of an inch of rain last night, so not much to get done around here today.
couple of things.  Some of the fellows have been going nuts with planting corn around here.  Been having some cool wx and
talk of snow this weekend.....first, some of the corn is turning orange.  I have to admit, can't remember what "trace" mineral
that it could be lacking.  a lot of talk......some saying it's dying
oh, the snow storm........we have headed wheat......not good to have snow on headed wheat, no matter what you say.

I looked at the wx maps for sunday morning temps.....its showing 27 for the panhandle of tx and okla.  according to handbook,

critical temp for wheat heading (I would suspect it was heading by now) is 30 degrees.........
I know the wheat isn't much good down there to start with, but this might be the final blow.....but the question is, will it have
an impact to prices......chances are NO.

interesting story coming out about how china they are not happy with our soybeans, due to GMO........maybe something to consider..

first, the buyer is always right........second, maybe we could go to "conventional" beans, use pre herbicides and maybe get this
resistance problem somewhat under control.

but the soybean assn and FB will get on their band wagon saying how wrong it is not to eat gmo, it's safe, etc...........

remember....the buyer is always right.....NEWS FROM AROUND THE WORLD.

CROP TALK- ARMY WORMS

This spring continues to shape up as a year with heavy armyworm pressure. With relatively little corn planted so far this isn’t time to panic – but we typically don’t see levels this high at this time of year, so if you have never scouted for armyworms before, this would be a good year to start! You’ll probably find some.  

The northeastern part of the state, where we happen to also grow wheat (armyworms love wheat) in some areas, is particularly thick with migrant moths. The female moths that arrive will be loaded with eggs and looking for suitable hosts to lay them on – many plants will do the job, with grasses strongly preferred. If you have wheat acreage, or your soon-to-be-corn acres have a grass cover crop, particularly cereal rye, those fields will be an armyworm magnet. Depending on when that cover crop is killed and corn is planted, the crop could be at risk.

The level of risk depends on two main factors: 1) the level of armyworm pressure in the area (see Table below - this will be high in much of the state this year), and 2) the degree of overlap between the grass host and emerging corn. That might also be high this year. As stated last week, a period without green, growing material will readily starve most armyworms. When that’s not possible, it’s time to reach for the insecticides to hit the larvae before they can feed on emerging corn. There are many insecticide options Corn Insect Control Recommendations - E-219, but all will work best when larvae are small (less than 1¼”in length).

Scouting fields beginning late next week is advised… before then, the larvae will be too small to see easily. By early May, larvae should be quite conspicuous and scouting will be relatively easy. A sweep net can be used, or even just visually inspecting plants for damage and/or feeding larvae will work. Disturbing and poking through the top layer of soil will reveal the larvae during sunny days, when they often rest here. Although there is not a threshold for armyworm in cover crops, 4 larvae/sq. ft is the guideline in wheat. Remember, Bt corn and seed treatments won’t save you from this one. So venture out late next week and check those high-risk fields. BY CHRISTIAN KRUKPE.

WOMEN IN AG: WHY ARE SWEET POTATO BEDS UNDER WATER?

Mother Nature dropped up to 10 inches of rain over parts of our state within a 36-hour period this week, causing creeks and rivers to overflow their banks. Many houses and fields along those waterways are now under water.

Sweet potatoes have been bedded in the field since the end of March. Every year, farmers bed “seed” sweet potatoes in the field. The seed potatoes will sprout, and those sprouts, or slips, will be cut and transplanted to the field in May and June. The sweet potatoes grown from those slips are harvested in the fall.

The beds are often cut twice. One acre of beds will produce enough sprouts to plant approximately 40 acres of harvestable sweet potatoes.

These photos tell part of the story. The two red circles highlight irrigation reels in the field that, along with the sweet potato beds, have been under water since Monday.
What can farmers in this situation do?

1. Rebed.

If the weather forecast for the next week holds and we don’t get any more rain, farmers could possibly get in the field to rebed the land next week. One challenge is there aren’t any seed potatoes left, so farmers will need to bed number ones. These are larger potatoes that are usually sold fresh (what you buy at the grocery store).  A number one won’t produce as many sprouts, and you can only cut that bed once. Instead of getting 40 acres of plants, they only average 15 acres.

       2.  Buy slips from other farmers.

Not only will the farmer incur the loss of investment in their own beds, they will have the expense of buying slips someone else has grown.

Speaking of investment loss, it’s important to realize most insurance policies do not cover bedded sweet potatoes.

It’s too soon to know the impact these rains will have on this year’s crop. The damage doesn’t seem to be widespread, but for those farmers impacted, it’s another challenge Mother Nature has dealt them early in the growing season. BY HEAHER BARNES.

GRAINS-U.S CORN, SOYABEANS EASE AS FARMERS EYE PLANTING WINDOW.

CHICAGO, April 28 (Reuters) - U.S. corn and soybean futures
fell on Friday on the prospect of dry weather for key Midwest
production areas in early May which would give farmers access to
fields during a crucial planting window, traders said.

Wheat futures were hovering closed to unchanged, with some
end-of-week profit-taking pulling prices from their highest in
more than a week despite concerns about a cold snap in the U.S.
Plains threatening to damage maturing crops.

Corn futures notched the biggest declines, sagging 1.6
percent as the weather view, if realized, would allow farmers to
seed most of their corn crop before mid-May. Farmers that seed
corn after that point risk a reduction in yield.

But heavy rains were expected this weekend.

"Nearly week of drying ahead then allows recovery in most of
Midwest, limits risk for standing water in corn/wheat,"
Commodity Weather Group said in a note to clients.

At 10:35 a.m. CDT (1535 GMT), Chicago Board of Trade July
corn futures were down 5-3/4 cents at $3.63-1/2 a bushel.
Corn futures were down 0.1 percent for the week.

Heavy deliveries against the CBOT May corn contract
indicating an abundance of supplies, added pressure to corn
futures.

CBOT July soybean futures were 3-3/4 cents lower at
$9.53-1/2 a bushel and on track for a weekly loss of 0.8
percent.

CBOT July wheat futures were 1-1/2 cents lower at
$4.29-3/4 a bushel. Prices topped out at $4.34-1/2, their
highest since April 20. The contract has risen 2.2 percent so
far this week, which would be the biggest weekly rally for wheat
in 11 weeks.

"There is adverse cold weather for the U.S. winter wheat
crop reflected in the price action today," said Kaname Gokon
from Tokyo brokerage Okato Shoji.

Low temperatures in north-central Kansas are expected to be
in the mid to upper 20s (Fahrenheit), according to the Commodity
Weather Group, potentially damaging for hard red winter wheat in
the biggest producing state.

The chilly weather in the U.S. Plains has added resonance to
spring weather concerns in western Europe, where crops have
faced frost in the past week on top of dry conditions, notably
in France.BY MARK WEINRAUB.